PROJECTS

Gravity Spiral Conveyor for Inter-Floor Material Transfer

Warehouse Material Handling Solution

GBU delivered a gravity spiral conveyor for continuous, efficient tote transfer between warehouse levels.

  • +400%

    Increase productivity

  • 2026

    Project Year

The Challenge

Manual inter-floor transfers take time and require repeated handling

  • Connect upper infeed to lower outfeed
  • Accommodate 620 × 430 × 290 mm totes
  • Maintain stable flow through curves

Our Solution

GBU installed a gravity spiral conveyor with ±4 m vertical elevation and ±3.1 m diameter, integrated with warehouse infeed

  • Gravity-driven spiral rollers
  • Diameter ±3,100 mm; radius ±1,550 mm
  • Curve-drift assessment; motorized rollers proposed as an option

The Outcome

A dedicated spiral route improved inter-floor material flow. Up to 4× faster transfer and productivity versus manual handling is a reported claim pending operational validation.

  • More efficient inter-floor transfer
  • Continuous gravity-driven flow
  • Potential improvement of up to 4×*

## Challenge

Manual inter-floor tote transfer slowed warehouse material flow.

 

## Solution

GBU implemented a gravity spiral conveyor with ±4 m elevation and ±3.1 m diameter for gravity-driven tote movement.

 

## Outcome

The dedicated route supports continuous flow and reduces repeated handling. Potential improvement of up to 4× versus manual transfer remains subject to measurement.

Before and After

Before

Manual Transfer

baseline belum tersedia

After

Spiral Transfer

sistem spiral terpasang

Improvement: 4×

Project Workflow

  1. Speech bubble — consultation

    Consultation

    Warehouse needs and targets

  2. Clipboard with a checkmark — site survey

    Site Survey

    Measurements and site conditions

  3. Pencil — design

    Design

    Layout and engineering drawings

  4. Document sheet — quotation

    Quotation

    Itemised cost and schedule

  5. Factory building — manufacturing

    Manufacturing

    Fabricated in our own factory

  6. Wrench — installation

    Installation

    Installed by the GBU team

  7. Laboratory flask — testing

    Testing

    Load and safety testing

  8. Paper plane — handover

    Handover

    Documentation and warranty

Planning a Warehouse Upgrade or New Project?

Talk to our engineering team and get the best solution for your warehouse needs.